ERNiFe-CI Nickel-Iron Welding Wire

ERNiFe-CI Nickel-Iron Welding Wire


ERNiFe-CI nickel-iron welding wire for cast iron applications. Contact us for available sizes and technical information.

E-mail: max@tensileweld.com

Phone / WhatsApp / WeChat: +8615066821752


Product Description

Product Overview

Grade: ERNiFe‑CI Nickel‑Iron Wire

ERNiFe‑CI nickel‑iron alloy solid MIG welding wire is a well‑balanced performance cast‑iron repair consumable. It features high weld strength and excellent toughness together with good impact‑resistance. It offers a nice balance between cost and welding performance. Weld deposit has good machinability. This wire is specially suitable for ductile iron and heavy‑section thick cast‑iron repair work.

Chemical Composition (Wt%)

Element Content
Ni ≈55.0
Fe ≈45.0
C ≤0.02
Si 0.2‑0.3
Mn 0.3‑0.4
S ≤0.015
P ≤0.015

Mechanical Properties (Weld Deposit)

Item Result
Tensile Strength ≥470 MPa
Elongation ≥13 %

Recommended Welding Parameters

Parameter Value
Welding Current 100‑140 A
Arc Voltage 19‑23 V
Shielding Gas Pure Argon / Argon +5~10% CO₂
Wire Feed Speed 4.5‑6.5 m/min

Features & Characteristics

✅ High weld strength and excellent toughness
✅ Good impact‑resistance performance
✅ Balanced cost‑to‑performance ratio
✅ Satisfactory post‑weld machinability
✅ Ideal choice for ductile iron and thick heavy cast‑iron workpieces

Typical Application

  • Engine cylinder blocks
  • Pump housings, compressor shells
  • Heavy‑equipment bases, gearbox castings
  • Repair work for heavy‑load grey cast iron and ductile iron components

Welding Operation Guidelines

  1. Grind out cracks and prepare an open V‑groove to guarantee full penetration.
  2. Avoid long continuous welding runs.
  3. Strictly control inter‑pass temperature below 250 °C.
  4. Preheat thick workpieces to 100‑300 °C before welding.
  5. Hammer each weld bead after completion to relieve internal residual stress.

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